Formtek Group proudly unveiled its new manufacturing and office complex in Twinsburg, Ohio, marking a major step forward in delivering cutting-edge metal forming and fabrication solutions. The move from their previous Warrensville Heights location to this new Twinsburg facility was completed in May 2025. This sprawling 117,000-square-foot campus blends advanced production capabilities with a collaborative workspace tailored for innovation housing their engineering, production, tooling, and office teams under one roof.
What Makes This Facility Stand Out
- Unified Engineering & Production Hub: Previously operating from separate locations, Formtek now integrates engineering, manufacturing, and tooling teams under one roof. This holistic setup bolsters efficiency and communication across core brand lines like Yoder, Lockformer Custom Machinery, Hill Engineering, B&K, Dahlstrom, Tiskhen, and Winpro.
- Dedicated Zones for Specialized Machinery: The walkthrough reveals clearly defined zones tailored for roll forming machines, tube mills, and HVAC-centric equipment. Industrial-grade floors, high ceilings, and overhead cranes ensure smooth operation and optimal workflow.
- Modern Amenities for Employees: Far beyond just production, the site houses bright offices, meeting rooms, and ergonomic breakout spaces, signaling Formtek’s investment in workplace culture and team development.
- Purpose-Built Production Spaces: Spread over 117,000 ft², the facility features dedicated zones for fabrication, assembly, and testing, designed to streamline workflows for both large-scale roll formers and precision tube mills.
- Scaling for Growth: This expansion marks a significant capability boost, nearly doubling their footprint to support larger-scale builds and more intricate projects, positioning Formtek to better serve both domestic and international clients.
Highlights From the Plant Walkthrough Video
- Spacious production areas: The new facility features spacious production bays with wide aisles and a thoughtfully optimized machine layout, designed to enhance safety, accessibility, and workflow efficiency. This open configuration supports smooth material handling, easier equipment movement, and a more organized production environment.
- Office integration: The new office layout seamlessly integrates engineering with the production floor, creating both visual and physical connections that enhance real-time collaboration. Expanded workspaces throughout the facility encourage open communication and cross-functional teamwork, allowing engineering, production, and support teams to quickly share insights, address challenges, and stay aligned. This collaborative environment fosters faster decision-making, improved workflow efficiency, and a stronger sense of unity across all departments.
- Employee spaces: The new facility features dedicated employee break areas designed with comfort and functionality in mind. These modern spaces offer a relaxing environment where team members can recharge, connect, and enjoy their downtime, supporting a positive workplace culture and overall employee well-being.
- Large inventory and stockroom: The new facility features a significantly expanded stockroom, designed to streamline inventory management and improve order fulfillment. With ample space for both raw materials and finished equipment, the dedicated area allows for faster staging, more organized storage, and improved visibility across production. This upgrade ensures quicker turnaround times and enhanced customer support.
Why This Move Matters
- Capacity & Growth: The nearly 60% increase in floor area equips Formtek to scale production and support larger, more complex builds.
- Innovative Edge: Consolidating engineering and manufacturing fuels faster prototyping and seamless iteration.
- Customer Confidence: A unified, modern facility reinforces Formtek’s brand promise of reliability and service excellence.
- Employee Experience: Thoughtful workplace design enhances satisfaction, collaboration, and productivity.
Looking Ahead for Formtek Group
With the new Twinsburg facility fully operational, Formtek is well-positioned to accelerate innovation across its branded lines, whether roll formers, tube mills, or tooling systems. The team is hitting the ground running, integrating customer partnerships and delivering state-of-the-art machinery with increased precision and speed.
This major relocation marks a milestone for Formtek Group, an investment in capacity, culture, and collaboration. With 117,000 ft² of dynamic workspace, they're primed to lead in innovative metal forming and fabrication solutions for years to come.
For more insights, contact Formtek’s technical specialists, and let’s explore how this facility can empower your next-generation metal forming projects!